Jacket & Vest — Butterick 5891

Jacket & Vest — Butterick 5891 - Marcy Tilton Fabrics
Over years of traveling, and a tendency to overpack, I’ve developed a sewing and wardrobing strategy to help insure that the pieces I sew will actually make the final packing cut. For my upcoming Paris spring trip, I’m heeding my own advice, using a plan for a core wardrobe that was developed over years of teaching. The theory behind the core wardrobe works for any season whether you are traveling or not. It is a common sense and fun approach to the never ending question, ‘what shall I sew next?’.


Adjust and adapt to your own needs.

  • Coat that goes over everything (raincoat, winter coat, duster….).
  • Jacket that layers under the coat, over the vest and cardigan.
  • Vest that fits under (or over), the coat and jacket.
  • Knit Top/s, T-Shirt or Shell (could be knit, bias, surplice wrap etc....) that has your best neckline, body shaping and sleeve length, and will nest under the vest/jacket/coat.
  • Pants Slim line pant or soft pant in a silhouette and length that flatters your figure.
  • Cardigan that goes over the t-shirts and under the jacket or vest.
  • Shirt your version of a shirt or shirt jacket that works with pants, might layer over the t-shirts and tops --- ideal if the vest slips under or over. Ranges from a classic shirt to jean type jacket, to Miyake-esque big shirts.
Skirts and dresses are optional and depend on the season. I rarely wear a skirt, but wear dresses in warm weather.

  • Skirt in a shape and length that works on your figure, in your life and goes with the above tops.
  • Dress in your best shape and length that will layer under the coat or jacket or cardigan.
First, a quick survey of my closet, to decide on the colors and consider the weather. Then, I pull together fabrics to audition. Here I used a tried and true pattern for both the jacket and vest, Butterick 5891. (This pattern is out of print, but still available). I already know the fit and styling, and the two are designed to work together, so it made making fabric, fit and design decisions easier. I chose a silver-y gray and black striped silk taffeta for the vest and a black jacquard Japanese cotton for the jacket.

Black Japanese Cotton Jacquard Jacket

I used a cotton jacquard, which I tossed in the washer/dryer before sewing. The black color faded just a touch and the fabric became softer with more loft. I know that I will always wear a black jacket, love that this one has a subtle surface interest, but is still neutral enough to wear with patterned tops and pants. The shape is flattering, (a princess seam coming from the shoulder is always a good idea), and the collar is fun and easy to sew once I figured out how it goes together. In fact, I like this design so much that I want to use the same pattern to make a shirt…I’d make the front symmetrical, using just the right side of the front and collar, maybe in linen or a shirting fabric, so it could also be a light weight summer jacket.

Sewing and Design Tips

  • Lengthened the body about 1-½”.
  • Lengthened at the hem about 3-½”.
  • Converted the one piece sleeve to a two piece sleeve using these instructions from Threads.
  • Lined the sleeve to the edge with a silky smooth striped acetate lining.
  • Adjusted the sleeve length. Sewed the sleeve in place, pressed.
  • Adjusted the sleeve lining so it is about ½” longer than the sleeve, sewed the lining together.
  • Stitched a row of stay stitch plus around the cap of the sleeve lining. This eases in the fullness and the stitching makes it easy to turn under the seam allowance.
  • The Sew Everything blog gives a good description of stay stitch plus.
  • Sew the lining to the sleeve at the hem. I added the vent when sewing the lining to the sleeve hem.
  • Finished the back neck edge with narrow bias.

Silk Taffeta Vest

I love silk taffeta, chose it because it will make a thin layer that is warm when worn under a jacket or coat and makes a good top layer on warmer spring days. I tossed the fabric in the washer/dryer before sewing - it came out with allover wrinkles which I pressed. The fabric softened, lost some of the sheen and some of the wrinkles remain - love that! Also love that the vest nests beautifully under the jacket.

Sewing and Design Tips

  • Lengthened the body of the vest about 1-½”.
  • Lengthened the peplum 3”.
  • Did a FBA (full bust adjustment).*
  • Cut the stripes going different ways. (had to re-cut one peplum piece to adjust for this).
  • Narrowed the collar height by about 1”.

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